Product Overview
The PF4000-G-DN-HW is a heavy-duty industrial power filter, engineered to protect sensitive automation equipment from electromagnetic interference (EMI), voltage transients, and power line noise—critical for maintaining operational stability in industrial environments. As a core component of power quality management systems, this filter safeguards equipment like the GE FANUC IC693APU301 power supply, GE FANUC IC693CPU352-EK ruggedized CPU, and CARL SCHENCK D156098-06 B2 BCPV001 vibration sensor, preventing EMI-induced malfunctions (e.g., false sensor readings, PLC program crashes) that lead to unplanned downtime. Unlike standard power filters, the PF4000-G-DN-HW features a high attenuation rating, wide voltage compatibility, and rugged hardware design, making it suitable for harsh settings—from power plants with high-voltage equipment to manufacturing facilities with heavy motor loads. It integrates seamlessly into existing power distribution systems, with flexible mounting options and compliance with global industrial standards (e.g., IEC 61000-6-2). Hainan Jinlin Mechanical & Electrical, a trusted distributor of industrial control products, offers the PF4000-G-DN-HW with specialized expertise in power quality solutions, providing pre-sales support (e.g., load calculation, EMI risk assessment) and post-purchase technical assistance. Guided by the “Customer First, Forge Ahead” philosophy, the company ensures the PF4000-G-DN-HW is accessible with dependable service, helping businesses protect critical equipment and extend system lifespan.
Technical Specifications
Parameter
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Value
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Product Model
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PF4000-G-DN-HW
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Manufacturer
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Industrial Power Quality Specialist (Compliant with global OEM standards)
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Product Type
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3-Phase Industrial Power Filter (EMI/RFI Suppression)
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Input Voltage Range
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380-480 V AC (50/60 Hz)
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Rated Current
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40 A (continuous), 80 A (peak, 10s)
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EMI Attenuation
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≥60 dB (10 kHz-30 MHz, common mode); ≥50 dB (10 kHz-30 MHz, differential mode)
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Operating Temperature
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-25°C to +85°C (-13°F to +185°F)
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Dimensions (W×H×D)
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120 mm × 180 mm × 100 mm (4.72”×7.09”×3.94”)
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Mounting Type
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DIN Rail Mount (35 mm standard) / Panel Mount (optional brackets)
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Protection Features
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IP20 Rating (front panel), overcurrent protection (thermal fuse), short-circuit protection
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Compliance Standards
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IEC 61000-6-2 (Industrial Immunity), UL 508, CE Marking
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Key Features and Benefits
The PF4000-G-DN-HW stands out as a reliable power quality solution, addressing the unique challenges of EMI and unstable power in industrial automation:
Superior EMI/RFI Suppression
With an attenuation rating of ≥60 dB (common mode) and ≥50 dB (differential mode) across 10 kHz-30 MHz, the PF4000-G-DN-HW effectively filters out EMI/RFI generated by heavy machinery (e.g., motors, welders) and high-voltage equipment. This is critical for protecting sensitive devices like the CARL SCHENCK D156098-06 B2 BCPV001 vibration sensor—EMI can distort the sensor’s 100 mV/g output signal, leading to false vibration alerts or missed machinery faults. By eliminating noise, the filter ensures the sensor transmits accurate data to condition monitoring systems, enabling reliable predictive maintenance. For PLC systems like the GE FANUC IC693CPU352-EK, the filter prevents EMI-induced program glitches, maintaining consistent control over harsh-environment processes.
Wide Voltage & Current Compatibility
Designed for 3-phase industrial power grids, the PF4000-G-DN-HW supports 380-480 V AC (50/60 Hz) and handles 40 A continuous current (80 A peak for 10 seconds). This flexibility makes it suitable for global applications—from European factories (400 V AC) to North American facilities (480 V AC)—and compatible with power-hungry equipment like the GE FANUC IC693APU301 power supply (which draws up to 8 A at 5 V DC, with minimal 3-phase input load). The filter’s high peak current tolerance also accommodates inrush currents from motor startups, preventing voltage dips that could disrupt connected automation components.
Rugged Design for Harsh Environments
Built to withstand industrial rigor, the PF4000-G-DN-HW operates from -25°C to +85°C—exceeding the temperature range of many standard filters—and features an IP20 front panel to resist dust ingress. Its robust metal housing and internal thermal fuses protect against overheating and short circuits, ensuring reliability in settings like steel mills (high heat) or mining facilities (dust). This durability matches the resilience of the GE FANUC IC693CPU352-EK and CARL SCHENCK D156098-06 B2 BCPV001, creating a unified, harsh-environment-ready system.
Flexible Installation & System Integration
The PF4000-G-DN-HW supports both DIN rail (35 mm standard) and panel mounting (via optional brackets), enabling easy integration into control cabinets alongside the GE FANUC IC693APU301 and other Series 90-30 modules. Its compact size (120 mm × 180 mm × 100 mm) saves cabinet space, while clear terminal labeling simplifies wiring—reducing installation time by up to 40% compared to complex filters. The filter also complies with global standards (UL 508, CE), ensuring compatibility with international automation systems and avoiding compliance-related delays.
Proactive Power Protection
Beyond EMI filtering, the PF4000-G-DN-HW includes overcurrent and short-circuit protection. In the event of a power surge (e.g., from a faulty motor), the filter’s thermal fuse triggers to isolate the circuit, preventing damage to expensive equipment like the CARL SCHENCK D156098-06 B2 BCPV001 or GE FANUC IC693CPU352-EK. This proactive protection reduces repair costs and minimizes downtime, as the filter can be reset or replaced quickly without affecting the entire system.
Related Models
- PF4000-G-DN-HW-H – High-temperature variant of the PF4000-G-DN-HW, with an extended operating range (-40°C to +100°C) for extreme-heat applications (e.g., gas turbine control cabinets).
- PF2000-G-DN-HW – Lower-current variant, rated for 20 A continuous, ideal for smaller systems (e.g., bench-top automation with the GE FANUC IC693CPU351-GP).
- PF4000-G-DN-HW-W – Wireless-enabled version, adding real-time power quality monitoring (via LoRaWAN) to track EMI levels and filter health remotely—complementary to the CARL SCHENCK D156098-06 B2 BCPV001’s vibration data.
- PF4000-S-DN-HW – Single-phase variant of the PF4000-G-DN-HW, designed for 110-240 V AC systems (e.g., small manufacturing cells with the GE FANUC IC693APU301).
- PF4000-G-DN-HW-KIT – Accessory kit for the PF4000-G-DN-HW, including panel-mount brackets, shielded input/output cables, and a calibration certificate for compliance verification.
- PF6000-G-DN-HW – Higher-current upgrade, rated for 60 A continuous, suitable for large-scale systems (e.g., multiple GE FANUC IC693CPU352-EK modules in a steel mill).
- PF4000-G-DN-HW-IP65 – Waterproof variant (IP65 rating), compatible with the PF4000-G-DN-HW’s core filtering, for outdoor applications (e.g., wind turbine control boxes with the CARL SCHENCK D156098-06 B2 BCPV001).
- PF-MON-01 – Power quality monitor, paired with the PF4000-G-DN-HW to log EMI levels and voltage fluctuations, providing data for proactive maintenance of the entire power system.
Typical Application Areas
As a certified partner of industry leaders in power quality and automation, Hainan Jinlin Mechanical & Electrical supplies the PF4000-G-DN-HW for critical power protection across industrial sectors, often paired with prior modules like the GE FANUC IC693APU301 and CARL SCHENCK D156098-06 B2 BCPV001:
Process Industries
- Power Generation: The PF4000-G-DN-HW filters power for the GE FANUC IC693CPU352-EK (controlling turbines) and CARL SCHENCK D156098-06 B2 BCPV001 (monitoring vibrations), eliminating EMI from generators to ensure stable operation and accurate sensor data.
- Petrochemical: The filter protects centrifugal pump controls and CARL SCHENCK sensors from EMI generated by compressors, preventing false shutdowns and ensuring compliance with safety standards.
Discrete Manufacturing
- Automotive: The PF4000-G-DN-HW safeguards robotic arm PLCs (e.g., GE FANUC IC693CPU351-GP) and quality inspection sensors from EMI from welding equipment, reducing production defects caused by signal interference.
- Aerospace: The filter ensures clean power for aircraft engine test stands, protecting sensitive vibration sensors (like the CARL SCHENCK D156098-06 B2 BCPV001) from EMI to maintain accurate fatigue testing data.
Infrastructure
- Renewable Energy: The PF4000-G-DN-HW filters power for wind turbine gearbox controls and CARL SCHENCK vibration sensors, withstanding outdoor temperatures (-25°C to +85°C) and suppressing EMI from grid fluctuations.
- Mining: The filter protects conveyor system PLCs (GE FANUC IC693CPU352-EK) and crusher vibration sensors from EMI and voltage spikes, ensuring continuous material flow in remote mines.
All products, including the PF4000-G-DN-HW, come with a one-year warranty. Our team provides specialized pre-sales support—such as calculating EMI risks for your facility, verifying compatibility with the GE FANUC IC693APU301 or CARL SCHENCK D156098-06 B2 BCPV001, and designing optimal filter placement—and comprehensive after-sales service, including on-site testing and troubleshooting. If you cannot find the exact model you need, please contact us immediately for personalized assistance tailored to your industrial power quality requirements.
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