High-Capacity Refrigeration Control Module | GEA 0005-4080-200

Product Overview

The GEA 0005-4080-200 is a specialized industrial control module designed for high-capacity refrigeration and heat exchange systems, leveraging GEA’s expertise in thermal engineering to deliver robust performance in large-scale industrial applications. This module is engineered to manage complex thermal processes in sectors such as chemical processing, large-scale food storage, and industrial HVAC, where precise regulation of multiple interconnected cooling circuits is critical. The GEA 0005-4080-200 stands out for its expanded I/O capabilities, advanced system coordination features, and seamless integration with GEA’s ProControl M and ProControl P automation platforms. Its rugged construction ensures reliability in demanding environments—including extreme temperature variations and high levels of mechanical vibration—while its scalable architecture allows for easy expansion as system requirements grow. With a focus on high-volume process control, energy efficiency, and system harmony, the GEA 0005-4080-200 optimizes large thermal systems, reduces operational costs, and enhances overall process stability.

Hainan Jinlin Mechanical & Electrical is a distributor of industrial control products, specializing in a wide range of brands. We possess extensive industry knowledge and market insights. Adhering to the “Customer First, Forge Ahead” business philosophy, we provide high-quality customer service. We’re here for you, dedicated to meeting your needs!

Technical Specifications

Parameter	Value
Product Model	GEA 0005-4080-200
Manufacturer	GEA
Product Type	High-Capacity Refrigeration Control Module
Control Signals	16 analog inputs, 12 analog outputs
Communication Protocol	Modbus TCP, Profibus DP, Ethernet/IP
Operating Temperature	-20°C to +70°C
Power Supply	24V DC (redundant)
Enclosure Rating	IP21 (panel-mounted with dust protection)

Key Features and Benefits

Rockwell Allen-Bradley T8403 Trusted TMR 24V 40Ch DI Module

The GEA 0005-4080-200 is built to handle the complexities of large-scale thermal control, combining expanded capabilities with industrial-grade durability. Its 16 analog inputs and 12 analog outputs enable simultaneous monitoring and regulation of multiple cooling circuits, making it ideal for applications like multi-zone cold storage facilities or chemical plants with interconnected heat exchangers. This extensive I/O capacity ensures that all critical parameters—from refrigerant flow rates to compressor pressure—are managed in real time, preventing imbalances that could lead to system inefficiencies or failures.

System coordination is a defining strength: the module uses advanced algorithms to synchronize operations across connected components, such as compressors, pumps, and valves, ensuring optimal energy use. For example, in a large food distribution center, the GEA 0005-4080-200 can balance cooling loads across multiple storage zones, redirecting capacity to areas with higher demand while reducing output in less active zones—cutting energy consumption by up to 20% compared to uncoordinated systems.

Durability is enhanced for heavy-duty use, with a wide operating temperature range (-20°C to +70°C) that accommodates installation in both sub-zero cold rooms and warm mechanical rooms. The redundant 24V DC power supply adds a layer of reliability, preventing system shutdowns due to single power source failures—a critical feature for mission-critical applications.

Compatibility with Modbus TCP, Profibus DP, and Ethernet/IP ensures seamless integration with both GEA’s advanced automation systems and third-party SCADA platforms, enabling centralized monitoring and remote control. Its scalable design allows for easy addition of I/O modules, adapting to growing system needs without major overhauls. Backed by a one-year warranty, the GEA 0005-4080-200 offers a powerful, flexible solution for large-scale industrial thermal control, combining precision with the ruggedness required for high-capacity operations.

Related Models

GEA 0005-4080-100 – Compact variant with 8 analog inputs, suitable for medium-scale systems requiring a smaller footprint.

GEA 0005-4080-300 – High-performance model with 24 analog inputs, designed for ultra-large thermal systems like industrial refrigeration plants.

GEA 0005-4080-200-H – High-humidity optimized version, ideal for tropical industrial facilities or food processing plants with steam-rich environments.

GEA 0005-4080-200-S – Safety-certified (SIL 2) module, engineered for hazardous areas using flammable refrigerants in chemical processing.

GEA 0005-4080-200-E – IoT-enabled model with cloud connectivity, supporting predictive maintenance and remote diagnostics for smart industrial setups.

GEA 0005-4050-200 – Complementary standard-capacity module, compatible with the GEA 0005-4080-200 for mixed-scale system integration.

As a certified partner of GEA and other industry leaders, we provide expert pre-sales support to help integrate the GEA 0005-4080-200 into your large-scale thermal control system, including system design consultation and compatibility checks. Our after-sales services include technical troubleshooting, software updates, and on-site support. All products come with a one-year warranty. For models not listed, contact us via WhatsApp: [https://wa.me/+86 19389860630] or Email: jllucky33@qq.com.