ABB DSQC 258 3HAA3563-AUA advanced robot control module

Product Overview

The ABB DSQC 258 3HAA3563-AUA is an advanced robot control module, engineered to serve as a critical interface for high-speed communication and I/O management in complex robotic systems. As a key component in ABB’s industrial automation portfolio, it bridges the gap between robot controllers and a diverse range of peripheral devices, enabling seamless data exchange and precise coordination. This module is distinguished by its high-speed processing capabilities, extensive connectivity options, and robust compatibility with ABB’s latest robot controllers, including the OmniCore and IRC5 series. The ABB DSQC 258 3HAA3563-AUA is widely deployed in industries such as automotive manufacturing, semiconductor production, and food processing, where robotic systems demand rapid response to dynamic production signals. It excels in managing high-volume I/O data, supporting real-time control loops, and integrating with smart factory systems. With the ABB DSQC 258 3HAA3563-AUA, facilities can achieve enhanced robotic agility, reduced latency in signal transmission, and improved overall productivity in automated workflows.

Technical Specifications

Parameter	Value
Product Model	ABB DSQC 258 3HAA3563-AUA
Manufacturer	ABB
Product Type	High-Speed Robot I/O and Communication Module
Power Supply	24 VDC ± 10%
Number of I/O Channels	64 digital inputs, 64 digital outputs
Communication Protocols	EtherCAT, PROFINET, ABB RCB (Robot Communication Bus)
Operating Temperature	-10°C to 50°C
Processing Latency	< 1 ms
Protection Class	IP20

Key Features and Benefits

Ultra-High I/O Density

The ABB DSQC 258 3HAA3563-AUA offers 64 digital inputs and 64 digital outputs, providing exceptional I/O density for large-scale robotic systems. This allows it to connect with a vast array of sensors, actuators, grippers, and safety devices simultaneously, eliminating the need for multiple auxiliary modules. In automotive paint shops, for example, it can manage signals from dozens of part presence sensors, conveyor position encoders, and spray gun actuators, ensuring synchronized operation of the entire robotic cell.

High-Speed Communication

Equipped with EtherCAT and PROFINET protocols, the ABB DSQC 258 3HAA3563-AUA achieves processing latency of less than 1 ms, making it ideal for time-critical applications. This ultra-fast communication ensures that input signals from sensors are processed instantaneously, and output commands are delivered to actuators without delay. In semiconductor manufacturing, where robots handle microchips with sub-millimeter precision, this low latency is critical for preventing collisions and ensuring accurate placement.

Multi-Protocol Flexibility

The module’s support for multiple industrial communication protocols—EtherCAT, PROFINET, and ABB’s proprietary RCB—enables seamless integration with diverse factory ecosystems. It can communicate with third-party PLCs, HMI panels, and MES systems via PROFINET, while using EtherCAT for high-speed synchronization with motion controllers. This flexibility simplifies retrofitting into existing automation setups and future-proofs the system for technology upgrades.

Enhanced Environmental Resilience

Designed to operate in harsh industrial conditions, the ABB DSQC 258 3HAA3563-AUA functions reliably across a temperature range of -10°C to 50°C. It is also resistant to electromagnetic interference (EMI) and voltage spikes, common in environments with high-power machinery. This resilience makes it suitable for deployment in cold-storage robotic cells (e.g., food processing) and high-electrical-noise environments like foundries.

Advanced Safety Integration

The ABB DSQC 258 3HAA3563-AUA includes dedicated safety I/O channels and supports safety communication protocols, enabling integration with machine safety systems. It can interface with emergency stop buttons, light curtains, and safety interlocks, ensuring that the robotic system complies with ISO 13849-1 Safety Category 3 requirements. This feature is crucial in collaborative robot applications, where human-robot interaction demands fail-safe operation.

Related Models

ABB DSQC 256 – A compact variant of the ABB DSQC 258 3HAA3563-AUA with 32 inputs and 32 outputs, ideal for medium-sized robotic cells with moderate I/O needs.

ABB DSQC 259 – An upgraded model with integrated analog I/O (16 inputs, 16 outputs) alongside digital channels, suitable for applications requiring control based on variable signals like pressure or temperature.

ABB OmniCore V250XT – A high-performance robot controller that pairs with the ABB DSQC 258 3HAA3563-AUA to handle complex motion control algorithms, leveraging the module’s high-speed I/O for precise coordination.

ABB DSQC 378A – A safety relay module that works with the ABB DSQC 258 3HAA3563-AUA to manage safety-critical signals, enhancing system compliance with global safety standards.

ABB CI854A – A communication interface extension that adds Modbus TCP support to the ABB DSQC 258 3HAA3563-AUA, enabling integration with legacy industrial devices.

ABB DSQC 679 – A power distribution module designed to supply stable 24 VDC power to the ABB DSQC 258 3HAA3563-AUA and connected peripherals, ensuring consistent performance.

We are dedicated to providing premium industrial automation solutions and exceptional support. The ABB DSQC 258 3HAA3563-AUA comes with a one-year warranty, covering manufacturing defects to ensure reliable operation. Our pre-sales team offers expert advice on system design, helping optimize I/O configuration and protocol selection for your specific robotic application. Our after-sales service includes technical troubleshooting, firmware updates, and on-site assistance to minimize downtime. If you require a model not listed, please contact us promptly.

The ABB DSQC 258 3HAA3563-AUA is well-suited for advanced robotic applications. In automotive assembly, it coordinates multi-robot welding cells, managing signals from hundreds of sensors to ensure precise part alignment. In semiconductor fabs, it enables high-speed wafer-handling robots to interact with processing tools with microsecond-level timing. In e-commerce logistics, it integrates with robotic sorting systems, processing signals from barcode scanners and conveyor sensors to direct packages efficiently. Its combination of speed, density, and flexibility makes it a cornerstone of next-generation industrial robotics.